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| Smart Sensors ZX Series The Continuing Evolution of Smart Sensors Presenting a New Laser-type ZX-LDA@-N Amplifier Unit ZX Smart Style... from OMRON I am a Smart Sensor !! OMRON Offers Sensor Users New Choices 30 mm Sensor Head Laser Sensors Diffuse reflective What's Smart? A host of remarkable functions inside a compact body. OMRON combined these with an Amplifier display and easy operation to take Sensor detection to a whole new level. OMRON's sensing platform meets a wide range of diverse applications by offering a broad selection of heads employing different detection methods. Amplifier Application A B C D E F G Small object inclination detection and workpiece height measurement Thickness detection and warp/level difference detection Surface movement/eccentricity detection and thin object detection Counting printed materials and continuous measurement Detecting small differences in level What's Style? 64 mm 31 mm Digital dual display Sensing platform Measurement Threshold setting Regular reflective Through beam Inductive Displacement Sensors Screw-shaped Cylindrical Flat Heat-resistive High-precision Contact Sensors Short Standard Low-measurement Amplifier Top Priority Placed on Easy Operation Advanced functions and performance plus easy operation. This is a major feature of the ZX Series. Experience operation that doesn't get any easier. Judgement output indicator Arrow keys improve operating control High/Pass/Low 3-color display A Full Complement of Practical Functions Operating Setting with No Need for a Digital Panel Meter Patent Pending By simply fitting a Calculating Unit between two Amplifiers, the processing results of two Sensors can be displayed on a single Amplifier. Setting parameters need to be input only on one Amplifier. Solder level detection in soldering tanks Multiple-point level difference detection T=K-(A+B) T=K-(A+B) Calculating Unit Digital dual display 7-mm-high LED characters What's the Platform? The ZX-LD-N integrates internal data for the entire ZX Series. This was achieved through technological advancements that vastly improve data communications between Amplifiers and enable calculations between different Sensor Heads. Welcome to the ever-expanding Smart World of sensing. Laser Sensors Inductive Displacement Sensors High-precision Contact Sensors Displays distance and threshold values at power ON. Easy-to-see Resolution Patent Pending The resolution of the desired workpiece can also be easily determined by detection. The resolution display clearly shows the margin available for the threshold setting, to allow accurate judgement of detectability. Comprehensive Teaching Functions Position/2-point/Automatic Three teaching functions rival the performance of photoelectric sensors. Position teaching For high-precision positioning applications Resolution Deviation to be detected 2-point teaching For detecting ultra-small level differences between two points Automatic teaching For teaching without stopping the workpiece 02 03 ZX Smart Sensors Application World Height and Level Differences Positioning Small Level Differences Thickness Semiconductors and Electronic Components Inspecting PCB mold height Measuring electronic component dimensions Performing shipping inspections on robot arms Wafer mapping (through-beam laser) Checking CRTs for shadow mask insertion Checking for doubled-up lead frames Packing, Foods, Chemicals, and Sanitary Items Identifying the number of inner caps for sake bottle caps Detecting pinholes in pudding Checking the edge of transparent packing film Detecting the indentation on glass bottles Inspecting packing machine clamps Inspecting cakes in trays for thickness and presence Household Appliances and Office Automation Measuring clock assembly height Inspecting the height of the core in cardboard Inspecting the solder level in soldering tanks Performing final inspections during watch assembly Checking the thickness of flexible items Automobiles, Machine Tools, and Robots Measuring rivet height Measuring small component dimensions Inspecting the offset positioning of pressed workpieces Checking welding point positions on ring gears Inspecting bottom dead points on presses Measuring engine part dimensions Automated Machinery, Inspection Equipment, and Others Inspecting ball bearings for foreign matter Identifying ceramic types Checking cut positions on external walling material Checking rubber positioning Inspecting pressure indicator dials and pointer gaps Detecting glue applied to bags 04 ZX-LDA ZX-EDA ZX-TDA Width and Level Differences Warp and Raised Items Eccentricity, Surface Movement, Coating Thickness Flatness Counting Identifying capacitor types Inspecting chips for proper arrangement Checking disc motor tables for surface movement Inspecting robot arms for flatness Checking the edge of transparent packing film Detecting raised caps Detecting bonding agent and quantity during packing box assembly Checking the flatness of battery caps Counting tea bags Measuring roller gap Measuring warpage of HDD chassis Inspecting the spray from aerosol cans Checking the flatness of HDD chassis Counting copy machine staples and pins Inspecting drive belt thickness Checking dies for fit Measuring machine tool eccentricity and vibration Checking the flatness of brake pads Counting containers Inspecting paper tube length Inspecting seat belts for loose threads Inspecting the eccentricity of motor shafts Inspecting steel plate surface areas Counting envelops Automated Machinery, Inspection Equipment, and Others Automobiles, Machine Tools, and Robots Household Appliances and Office Automation Packing, Foods, Chemicals, and Sanitary Items Semiconductors and Electronic Components 05 ZX New Sensor Proposals for IT Applications Smart Monitor V3 PC Connection Takes Full Advantage of Sensor Performance Use of the PC screen greatly enhances the panel display. Unlike conventional systems, the detection results from applications such as waveform monitoring and data logging can also be easily processed. Head Amplifier NEW Waveform Monitoring Easy waveform monitoring replaces the conventional oscilloscope. Drag & drop threshold setting and other easyto-use functions further enhance operation. Interface Unit Waveform monitoring One-shot waveform High-speed waveforms can be obtained and displayed in one-shot operation. Flexible Quality Control Data logging The ability to log detection data and manage the system history enables efficient and effective quality control, and aides in determining necessary countermeasures. Also displays data in waveform during logging. The screen image may differ from that of the actual product. Waveforms on up to 5 channels can be drawn with the new ZX-LDA-N. PC Software Specifications Monitoring Digital Values G G Setting differential direct threshold values Teaching settings Waveform Monitoring G Waveform collection G Waveform observation G Waveform saving and loading Data Logging G Compilation settings G Microsoft Excel compatible (See note 2.) Configurator Functions G Setting Amplifier functions (actual measurement scaling, input scaling, etc.) G List Display Simplifies Setup Complicated settings can be easily made with only the Amplifier panel while referring to function menus. Settings can also be imported and exported as text data. Export Import Saving and loading Amplifier setting conditions Note 1: Smart Monitor V3 is compatible with the ZX-L-N, ZX-L, ZX-E, and ZX-T. Note 2: Microsoft Excel is a registered trademark of the Microsoft Corporation. Note 3: System Requirements OS: Windows 98 or 2000 CPU Unit: Celeron 400 MHz or better RAM: 64 MB min. Available hard disk space: 50 MB min. Display screen: 800 x 600 dots and 256 colors min. Baud rate: 38,400 bps min. Note 4: Use an RS-232C crossover cable to connect to the computer. If the computer does not have an RS-232C port, use a USB-Serial Conversion Cable (CS1W-CF31 made by OMRON). 06 Contents ZX-LDA-N Laser Sensors Datasheet 8 12 ZX-EDA Inductive Displacement Sensors Datasheet 18 20 ZX-TDA High-precision Contact Sensors Datasheet Common Precautions 28 30 35 07 ZX ZX-LDA-N NEW Laser Sensors Advanced Functions Made Simple. That is the Essence of Smart Style. The World's Smallest and Lightest *As of October 1, 2001 Flexible Mounting Direction Install a Side-view Attachment (sold separately) for additional installation possibilities. In addition to the obvious size difference, the ZX Series offers the world's lightest Sensors. Approximately the same size as a photoelectric sensor, the compact ZX Sensors contribute considerably to space-saving efforts on production sites. Naturally, response speed is also equivalent to that of a photoelectric sensor. *High-speed sampling: 0.15 ms (response speed: 0.3 ms) 33 mm 34 mm 15 mm Reflective Sensors Light-emitting side 15 mm Side-view Attachment 39 mm 19 mm 15 mm 15 mm Throughbeam Sensors 17 mm Light-receiving side 8 Reflective Types and 3 Through-beam Types Available Reflective Sensors Class 2 visible light laser *For 4,096 sampling cycles Through-beam Sensors Class 1 visible light laser *For 64 sampling cycles Select the model according to the application. Use a spot beam to detect small items, or a line beam for ordinary workpieces. Measurement distance also ranges from 28 to 500 mm, enabling seamless coverage for various detection applications. 50 m (40 mm range) Use a 1-mm-dia. spot for precise positioning, or a 5- to 10-mm-wide screen beam for area detection. Measuring width and distance range (4-m resolution) 1-mm-dia. spot 1-mm dia. 75 m 2 mm 5-mm-wide screen beam 1- to 2.5-mm 5 mm Spot form Two-spot Sensors 50-m dia. spot Line beam 0 to 500 mm 500 to 2,000 mm 0 to 500 mm *Varies with beam direction Distance range (resolution) Three ranges (16 m) (2 m) 40 (300 m) 300 mm200 mm 100 mm40 mm Regular reflection (displacement) Class 2 visible light laser 45 mm mm10 mm Ideal for detecting mirror surfaces. Distance range 55 mm (0.25 m resolution) One range 30 mm2 mm 75 m Spot form Two-spot Sensors 1.8 mm 100 m 08 Light-intensity Mode: High-performance Laser Photoelectric Sensor Reflective Sensors Displacement mode Light-intensity mode Distance display Received light display Counting connector pins Light-intensity Mode: High-performance Laser Photoelectric Sensor Light intensity can be detected by the ultra-small spot of the laser beam. By operating as a highprecision laser photoelectric sensor, rather than a displacement meter, this enables detection of small items with backgrounds, as well as color detection. Ideal function settings are possible by using both the displacement mode and the light-intensity mode to meet multiple application needs. Through-beam Sensors Light-intensity mode/ % mode Measurement-width mode Light-receiving display/ transmittance display Measurement-width mode Equipped with a Laser Lifetime Monitor Self-detection and Display of Laser Diode Lifetime When laser diode deterioration is detected, a warning appears on the subdigital display. Early detection enables timely, trouble-free replacement. ZX-LDA-N 09 ZX ZX-LDA-N NEW New Laser Type Advanced Functions Respond to Evolving Needs More User Friendly Zero Reset Time Display New Function Present Value Display The sub-digital display shows present values when the hold function is enabled. This makes it easy to check whether a measurement is within range. A reference value other than zero can be set as the zero reset value. Any reset value setting 10 mm Present value display Linear Output Correction Various factors, such as conversion errors occurring with connected devices, may cause the output value displayed on the Amplifier to differ from the actual output from a voltmeter. Adjusting the Amplifier display while monitoring the actual output on a voltmeter can eliminate the difference between the two values. Amplifier display (V) 4 Automatic Teaching Maximum and minimum measurement values can be set as thresholds when automatic teaching is executed. It is useful for setting threshold values from actual measurements while the workpiece is moving. 0 Detected object Maximum value 0.5 0 4.5 4 Minimum value Minimum value = LOW threshold Maximum value = HIGH threshold Voltmeter display (V) 10 Enhanced Hold Function New Function Average hold and delay hold functions were added to enable accurate assessment of changes and the desired measurement position. Delay Hold/Average Hold The delay hold function measures only signals within the desired sampling time after a specified time delay from the trigger. The newly added average hold function is especially useful for measuring large workpieces with uneven surfaces. Displacement Delay time Sampling time T1 T2 Previous Value Comparison Function Gradual changes in measurements due to machine temperature changes or other factors can be ignored in certain situations, such as when detecting foreign matter around bearings. The previous value comparison function effectively detects any changes between previous and present values. Displacement Self-triggering level Self-triggering level Average for T2 Average hold 1 2 2 3 1 3 5 4 2 5 6 3 L threshold Time 4 3 Time Multiple-point Measurements Computed Using 1 Point The result computed for one point can be used as a basis for the output for every other point. This is especially useful for multiple-point measurements. 1 ch 3 ch 2 ch 2 ch-1 ch 4 ch 1 ch 3 ch-1 ch 4 ch-1 ch ZX-LDA-N 11 Ordering Information Sensors Sensor Heads (Reflective) Optical system Diffuse reflective Beam shape Spot beam Sensing distance 4010 mm 10040 mm 300200 mm Line beam 4010 mm 10040 mm 300200 mm Regular reflective Spot beam 302 mm Line beam * For an average count of 4,096. 2 m 16 m 300 m 2 m 16 m 300 m 0.25 m Resolution* ZX-LD40 ZX-LD100 ZX-LD300 ZX-LD40L ZX-LD100L ZX-LD300L ZX-LD30V ZX-LD30VL Model Sensor Heads (Through-beam) Optical system Through-beam Measuring width 1-mm dia. 5 mm 10 mm * For an average count of 64. Sensing distance 0 to 2000 mm 0 to 500 mm 4 m Resolution* ZX-LT001 ZX-LT005 ZX-LT010 Model Amplifier Units Appearance DC Power supply NPN Output type ZX-LDA11-N Model PNP ZX-LDA41-N Note: Compatible connection with the Sensor Head. Accessories (Order Separately) Calculating Unit Appearance ZX-CAL2 Model Smart Monitor Sensor Setup Tool for Personal Computer Connection Appearance Name Model ZX-series Communi- ZX-SF11 cations Interface Unit Side-view Attachments Appearance Applicable Sensor Head ZX-LT1001/ LT005 ZX-LT010 Model ZX-XF12 ZX-XF22 CD-ROM + CD-ROM ZX-series Communi- ZX-SFW11V3 cations Interface *1, *2 Unit + ZX-series Sensor Setup Software Basic ZX-series Sensor Setup Software ZX-SW11EV3 *1 Cables with Connectors on Both Ends (for Extension)*1 Cable length 1m 4m 8m 9 m *2 Model ZX-XC1A ZX-XC4A ZX-XC8A ZX-XC9A 1 Quantity *1. The ZX-SFW11V3 or ZX-SW11V3 is required to use Smart Monitor with the ZX-LDA11-N/41-N. Earlier versions cannot be used. *2. The ZX-SFW11EV3 SmartMonitor can be used only to set functions and monitor waveforms. *1. ZX-XC@R robot cable type also available. *2. For use only with Reflective Sensors. 12 ZX Series (ZX-L-N) Smart Sensors Specifications Sensor Heads (Reflective) Item Optical system Light source (wave length) Measurement point Measurement range Beam shape Beam size*1 Resolution*2 Linearity*3 Model ZX-LD40 Diffuse reflective ZX-LD100 ZX-LD300 ZX-LD30V Regular reflective 100 mm 40 mm 100-m dia. 16 m 0.2% FS (80 to 120 mm) 300 mm 200 mm 300-m dia. 300 m 30 mm 2 mm 75-m dia. 0.25 m ZX-LD40L Diffuse reflective ZX-LD100L ZX-LD300L Z3X-LD30VL Regular reflective Visible-light semiconductor laser with a wavelength of 650 nm and an output of 1 mW max.; class 2 40 mm 10 mm Spot 50-m dia. 2 m 0.2% FS (entire range) 40 mm 10 mm Line 75 m x 2 mm 2 m 0.2% FS (32 to 48 mm) 150 m x 2 mm 450 m x 2 mm 100 m x 1.8 mm 16 m 0.2% FS (80 to 120 mm) 300 m 0.25 m 2% FS 0.2% FS (200 to 400 mm) (entire range) 100 mm 40 mm 300 mm 200 mm 30 mm 2 mm 2% FS 0.2% FS (200 to 400 mm) (entire range) Temperature characteristic*4 0.03% FS/C (Except for ZX-LD300 and ZX-LD300L, which are 0.1% FS/C.) Ambient illumination Ambient temperature Ambient humidity Insulation resistance Dielectric strength Vibration resistance (destruction) Shock resistance (destruction) Degree of protection Connection method Weight (packed state) Materials Incandescent lamp: 3,000 lx max. (on light receiving side) Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) 20 M min. at 500 VDC 1,000 VAC, 50/60 Hz for 1 min 10 to 150 Hz, 0.7-mm double amplitude 80 min each in X, Y, and Z directions 300 m/s2 3 times each in six directions (up/down, left/right, forward/backward) IEC60529, IP50 Connector relay (standard cable length: 500 mm) Approx. 150 g Approx. 250 g Approx. 150 g Approx. 250 g Case: PBT (polybutylene terephthalate), Cover: Alu- Case and cover: Case: PBT (polybutylene terephthalate), Cover: Alu- Case and cover: minum, Lens: Glass Aluminum, minum, Lens: Glass Aluminum, Lens: Lens: Glass Glass Instruction sheet, Laser warning label (English) IEC60529, IP40 IEC60529, IP50 IEC60529, IP40 Accessories *1. Beam size: The beam size is defined by 1/e2 (13.5%) of the strength of the beam at the beam center (measured value). Incorrect detection may occur if there is light leakage outside the defined spot and the material around the sensing object is more reflective than the sensing object. *2. Resolution: The resolution is the deviation (3) in the linear output when connected to the ZX-LDA Amplifier Unit. (The resolution is measured with the standard reference object (white ceramic), at the measurement point with the ZX-LDA set for an average count of 4,096 per period.) The resolution is given at the repeat accuracy for a stationary workpiece, and is not an indication of the distance accuracy. The resolution may be adversely affected under strong electromagnetic fields. *3. Linearity: The linearity is given as the error in an ideal straight line displacement output when measuring the standard reference object. The linearity and measurement values vary with the object being measured. *4. Temperature characteristic: The temperature characteristic is measured at the measurement point with the Sensor and reference object (OMRON's standard reference object) secured with an aluminum jig. Note: Highly reflective objects can result in incorrect detection by causing out-of-range measurements. Sensor Heads (Through-beam) Item Optical system Light source (wave length) Maximum output Measurement width Measurement distance Minimum sensing object Resolution*1 Temperature characteristic Ambient illumination Ambient temperature Degree of protection Connection method Weight (packed state) Cable length Materials Tightening torque Accessories Model Through-beam Visible-light semiconductor laser with a wavelength of 650 nm; JIS class1 0.2 mW max. 1-mm dia. 0 to 500 mm 8-m dia. (opaque) 4 m *2 0.2% FS/C Incandescent lamp: 10,000 lx max. (on light-receiving side) Operating: 0 to 50C, Storage: -25 to 70C (with no icing or condensation) IEC60529, IP40 Connector relay (standard cable length: 500 mm) Approx. 220 g Extendable up to 10 m with special extension cable. Case: Polyetherimide, Case cover: Polycarbonate, Unit cover: Glass 0.3 Nm max. Optical axis adjustment seal, sensor head-amplifier connection cable (1.5 m), instruction sheet 1- to 2.5-mm dia. 500 to 2,000 mm 0.35 mW max. 5 mm 0 to 500 mm 0.1-mm dia. (opaque) 10 mm ZX-LT001 ZX-LT005 ZX-LT010 8- to 50-m dia. (opaque) 0.05-mm dia. (opaque) --4 m *3 *1. This value is obtained by converting the deviation (3) in the linear output that results when the sensor head is connected to the amplifier unit, into the measurement width. *2. For an average count of 64. The value is 5 m for an average count of 32. This is the value that results when a minimum sensing object blocks the light near the center of the 1-mm measurement width. *3. For an average count of 64. The value is 5 m for an average count of 32. ZX Series (ZX-L-N) Smart Sensors 13 Amplifier Units Item Measurement period Possible average count settings*1 Temperature characteristic Linear output*2 Judgement outputs (3 outputs: HIGH/PASS/LOW)*1 Model 150 s 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1,024, 2,048, or 4,096 When connected to a Reflective Sensor Head: 0.01% FS/C, When connected to a Through-beam Sensor Head: 0.1% FS/C 4 to 20 mA/FS, Max. load resistance: 300 , 4 V ( 5 V, 1 to 5 V *3), Output impedance: 100 NPN open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 1.2 V max. PNP open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 2 V max. ON: Supply voltage short-circuited or supply voltage within 1.5 V OFF: Open (leakage current: 0.1 mA max.) ZX-LDA11-N ZX-LDA41-N Laser OFF input, zero reset input, timing input, ON: Short-circuited with 0-V terminal or 1.5 V or less reset input OFF: Open (leakage current: 0.1 mA max.) Functions Measurement value display, set value/light level/resolution display, scaling, display reverse, display OFF mode, ECO mode, number of display digit changes, sample hold, peak hold, bottom hold, peak-to-peak hold, self-peak hold, self-bottom hold, intensity mode, zero reset, initial reset, ON-delay timer, OFF-delay timer, one-shot timer, deviation, previous value comparison, sensitivity adjustment, keep/clamp switch, direct threshold value setting, position teaching, 2-point teaching, automatic teaching, hysteresis width setting, timing inputs, reset input, monitor focus, (A-B) calculations*4, (A+B) calculations*4, mutual interference*4, laser deterioration detection, zero reset memory, key lock Operation indicators: High (orange), pass (green), low (yellow), 7-segment main display (red), 7-segment subdisplay (yellow), laser ON (green), zero reset (green), enable (green) 12 to 24 VDC 10%, Ripple (p-p): 10% max. 140 mA max. with power supply voltage of 24 VDC (with Sensor connected) Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) 20 M min. at 500 VDC 1,000 VAC, 50/60 Hz for 1 min 10 to 150 Hz, 0.7-mm double amplitude 80 min each in X, Y, and Z directions 300 m/s2 3 times each in six directions (up/down, left/right, forward/backward) Prewired (standard cable length: 2 m) Approx. 350 g Case: PBT (polybutylene terephthalate), Cover: Polycabonate Instruction sheet Indications Power supply voltage Current consumption Ambient temperature Ambient humidity Insulation resistance Dielectric strength Vibration resistance (destruction) Shock resistance (destruction) Connection method Weight (packed state) Materials Accessories *1. The response speed of the linear output is calculated as the measurement period x (average count setting + 1) (with fixed sensitivity). The response speed of the judgement outputs is calculated as the measurement period x (average count setting + 1) (with fixed sensitivity). *2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit. *3. Setting is possible via the monitor focus function. *4. A Calculating Unit (ZX-CAL2) is required. Note: For operating details, refer to the operation manual (Cat. No. Z157). Calculating Unit Item Applicable Amplifier Units Ambient temperature Ambient humidity Connection method Dielectric strength Insulation resistance Vibration resistance (destructive) Shock resistance (destructive) Materials Accessories ZX-CAL2 ZX-LD11-N/41-N, ZX-EDA11/41, ZX-TDA11/41 Current consumption 12 mA max. (supplied from the Smart Sensor Amplifier Unit) Operating: 0 to 50C, Storage: -15 to 60C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) Connector 1,000 VAC, 50/60 Hz for 1 min 100 M (at 500 VDC) 10 to 150 Hz, 0.7-mm double amplitude 80 min each in X, Y, and Z directions 300 m/s2 3 times each in six directions (up/down, left/right, forward/backward) Display: Acrylic, Case: ABS resin Instruction sheet ZX-series Communications Interface Unit Item Current consumption Applicable Amplifier Unit versions Applicable Amplifier Units ZX Series ZX-LDA@1-N Ver. 1.000 or higher ZX-EDA@1 Ver. 1.100 or higher ZX-TDA@1 Ver. 1.000 or higher RS-232C port (9-pin D-Sub Connector) CompoWay/F* 38,400 bps ZX-SF11 60 mA max. (supplied by the Amplifier Unit) Max. No. of Amplifier Units 5 Commu- Communicanications tions port functions Communications protocol Baud rate Weight (packed state) Approx. 50 g Data configura- Data bits: 8, Parity: none, Start bits: 1, Stop bits: 1, Flow contion trol: none Indicators Power supply: green, Sensor communications: green, Sensor communications error: red, External terminal communications: green, External terminal communications error: red Reverse polarity protection Operating: 0 to 50C, storage: -15 to 60C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) 20 M min. (at 500 VDC) 1,000 VAC, 50/60 Hz for 1 min, Leakage current: 10 mA max. Case: PBT (polybutylene terephthalate), Cover: Polycarbonate Instruction sheet, 2 clamps Protective circuits Ambient temperature Ambient humidity Insulation resistance Dielectric strength Materials Accessories * Contact your OMRON representative for CompoWay/F communications specifications. 14 ZX Series (ZX-L-N) Smart Sensors Dimensions Sensor Heads (Diffuse Reflective) ZX-LD40 ZX-LD100 ZX-LD300 ZX-LD40L ZX-LD100L ZX-LD300L 5 A* Emitter axis Lens: Receiver axis 5 dia. 39 7 3.5 7 260.1 24.05 26 (Unit: mm) 1.8 17 16.6 12.4 L* Measure- Reference ment point surface 33 Two 3.2-dia. mounting holes 3.5 7 14.8 Mounting Holes Two, M3 holes 31.1 32 30.05 Range indicators 320.1 3.4 Lens: 8 dia. Connector 15 dia. 46 * ZX-LD40L: L = 40 mm, A = 23 ZX-LD100L: L = 100 mm, A = 11 ZX-LD300L: L = 300 mm, A = 3.8 Vinyl-insulated round cable, 5.1 dia., Standard: 500 mm Sensor Heads (Regular Reflective) ZX-LD30V ZX-LD30VL 25 8.6 14 4.8 Vinyl-insulated round cable, 5.1 dia., Standard: 0.5 m 20.7 5-R2 42.7 Connector 45 1 9.2 1 4.75 9.5 35 4.75 32.7 46 Mounting Holes Two, M4 holes Light axis 12.5 470.1 30 Two, 4.5-dia. mounting holes Receiver axis Reference plane 47 55 Emitter axis 15 dia. Measurement center Lens (16 dia.) Lens (10 dia.) ZX Series (ZX-L-N) Smart Sensors 15 Sensor Heads (Through-beam) ZX-LT001 ZX-LT005 Vinyl-insulated round cable (gray), 2.6 dia., Standard: 500 mm 2.8 Emitter side Two, 3.2 dia. 34 16 9 15 15 9 Receiver side Two, 3.2 dia. 19 5 2.8 Connector Connector Laser ON indicator Light axis center Light axis center Vinyl-insulated round cable (black), 2.6 dia., Standard: 500 mm 15 15 Sensor Head-Amplifier Unit Connecting Cable (Provided) 1,500 +200 0 Vinyl-insulated round cable (gray), 2.5 dia, 3-conductor Mounting Holes 90.1 Two, M3 holes Mounting Holes 90.1 Two, M3 holes 15 dia. 46 Vinyl-insulated round cable (black), 2.5 dia, 3-conductor 2.6 dia x 2 Connector Connector ZX-LT010 Emitter side Two, 3.2 dia. Vinyl-insulated round cable (gray), 2.6 dia., 2.8 Standard: 500 mm Receiver side Two, 3.2 dia. 42 22 10 25 2.8 Vinyl-insulated round cable (black), 2.6 dia., Standard: 500 mm 14 20 20 14 Connector Laser ON indicator Light axis center Light axis center Connector Sensor Head-Amplifier Unit Connecting Cable (Provided) 20 1,500 +200 0 Vinyl-insulated round cable (gray), 2.5 dia, 3-conductor 46 15 dia. Vinyl-insulated round cable (black), 2.5 dia, 3-conductor 2.6 dia x 2 Connector 20 Mounting Holes 140.1 Mounting Holes 140.1 Connector Two, M3 holes Two, M3 holes Amplifier Units ZX-LDA11-N ZX-LDA41-N 133 44 30 4.2 3 64.3 4.2 15.5 dia. 13.2 13 31.5 15.8 36.8 Vinyl-insulated round cable, 5.1 dia. Standard: 100 mm 11.7 Vinyl-insulated round cable, 5.2 dia. (conductor cross-section: 0.09 mm2, 10-conductor insulator diameter: 0.7 mm), Standard: 2 m 11.7 2.2 29 Current/voltage output selector switch (set to voltage output when shipped) Voltage output 16 ZX Series (ZX-L-N) Smart Sensors Accessories (Order Separately) Calculating Unit ZX-CAL2 24.9 3 19.5 Operation Connectors indicators Side-view Attachments ZX-XF12 15 ZX-XF22 20 57 15.1 12 8 54.9 44.05 9.5 Two, 2.2 dia. 15 10.6 Light axis center Two, 2.2 dia. Light axis center 20 15.6 15 30 21 Seal 26 14.4 3.4 5 36.7 2.7 15 15 20 2.8 ZX-series Communications Interface Unit ZX-SF11 Sensor communications indicator (communications operation) Sensor communications indicator (communications error) Coupling connector Power supply indicator External terminal communications indicator (communications operation) External terminal communications indicator (communications error) 30 (336) (46) 15 4.2 3 64.3 4.2 31.5 13.2 13 36.8 Vinyl-insulated round cable, 5.23 dia. Standard: 100 mm 29 2.2 11.7 4.3 11.7 (33.1) Connector 3 5 6.55 Cables with Connectors on Both Ends (for Extension) ZX-XC1A (1 m) ZX-XC4A (4 m) ZX-XC8A (8 m) ZX-XC9A (9 m)*1 46 2* 44 15 dia. Vinyl-insulated round cable, 5.2 dia., 10 conductors *1 For use only with the ZX-L. *2 ZX-XC1A: 1,000 ZX-XC4A: 4,000 ZX-XC8A: 8,000 ZX-XC9A: 9,000 15.5 dia. 12 pins (male) 12 pins (female) ZX Series (ZX-L-N) Smart Sensors 17 ZX ZX-EDA Inductive Displacement Sensors Inductive Displacement Sensors for Even More Applications Wide Selection of Sensor Heads Smallest Heads in Its Class at 3 Dia. Small Sensor Heads are perfect for detecting the height of small objects and for applications where multiple Sensor Heads are used. 3 dia. 5.4 dia. 8 dia. M10 M18 Sensors with stainless steel Protective Spiral Tubes are also available. New Flat and Heat-resistive Sensors Broaden Application Possibilities The temperature characteristic ranks at the top in the industry at 0.1% FS/C for heat-resistive sensors, and it ranges up to 200C for flat sensors. NEW NEW More Efficient Maintenance Complete Compatibility between Sensor Heads and Amplifier Units The Amplifier Unit can be used as is when replacing damaged Sensor Heads or changing the Sensor Head for different detection distances. Sensor Head Cords Extendable to 10 m The distance between the Amplifier Units the Sensor Heads can be extended to 3 m, 6 m, or 10 m using a ZX-XC@A Cable (sold separately). Fixed at 2 m Extendable 18 Complete Range of Useful Functions Simple Linearity Adjustment Patent Pending 0% 50% 100% Adjustments using the adjustment knob are no longer required to adjust linearity. Linearity adjustment is completed simply by teaching at 0%, 50%, and 100% of the measurement distance, greatly reducing setting time. Suitable for Non-ferrous Metals Also Displayed value (mm) Linearity is worse for non-ferrous than ferrous sensing objects. A material selection function has been developed to improve linearity with stainless steel and aluminum sensing objects. 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 00 00 After adjustment SUS304 AL 1.0 2.0 3.0 4.0 5.0 6.0 Measurement distance (mm) 7.0 Mutual Interference Prevented for Up to 5 Sensors Multiple Sensors may be used in confined spaces for level difference measurements or multiple-point measurements. Mutual interference between up to 5 Sensors can be prevented simply by connecting Calculating Units to eliminate the need for timing signals on the user side. Calculation Settings without Digital Panel Data Patent Pending The calculation results from two Sensors can be displayed on the Amplifier for one Sensor simply by placing a Calculating Unit between the Amplifier Units. The required parameters need to be input only into one Amplifier Unit. ZX-EDA 19 Ordering Information Sensors Sensor Heads Shape Cylindrical Dimensions 3 dia. x 18 mm 5.4 dia. x 18 mm 8 dia. x 22 mm Screw-shaped Flat M10 x 22 mm M18 x 46.3 mm 30 x 14 x 4.8 mm Heat-resistant, cylindrical M12 x 22 mm *1. For an average count of 4096. 7 mm 4 mm 2 mm Sensing distance 0.5 mm 1 mm 2 mm 1 m Resolution *1 Model ZX-EDR5T ZX-ED01T *2 ZX-ED02T *2 ZX-EM02T *2 ZX-EM07MT *2 ZX-EV04T *2 *3 ZX-EM02HT *4 *2. Models with Protective Spiral Tubes are also available. Add a suffix of "-S" to the above model numbers when ordering. (Example: ZX-ED01-S) *3. Be sure to use ZX-EDA@ Amplifier Unit version 1,200 or later with the ZX-EV04T. *4. Be sure to use ZX-EDA@ Amplifier Unit version 1,300 or later with the ZX-EM02HT. Amplifier Units Appearance DC Power supply NPN Output type ZX-EDA11 Model PNP ZX-EDA41 Note: Compatible connection with the Sensor Head. Accessories (Order Separately) Amplifier Mounting Brackets Appearance Model ZX-XBE1 Remarks Attached to each Sensor Head ZX-XBE2 For DIN track mounting ZX-CAL2 Calculating Unit Refer to pages 12 and 14 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to pages 12 and 14 for details. ZX-XC@A Cable with Connectors on Both Ends (for Extension) Refer to page 12 for details. ZX-SW11V3 Smart Monitor Sensor Setup Tool for Personal Computer Connection Refer to page 12 for details. 20 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) Specifications Sensor Heads Model Measurement range Sensing object Standard reference object Resolution *1 Linearity *2 Linear output range Temperature characteristic *3 (including Amplifier Unit) Ambient temper- Operating *4 ature Storage *4 Ambient humidity Insulation resistance Dielectric strength Vibration resistance (destruction) Shock resistance (destruction) Degree of protection (Sensor Head) Connection method Weight (packed state) Materials Sensor Case Head Sensing surface Preamplifier ZX-EDR5T 0 to 0.5 mm 18 x 18 x 3 mm ZX-ED01T 0 to 1 mm ZX-ED02T/ EM02T 0 to 2 mm ZX-EM07MT 0 to 7 mm ZX-EV04T 0 to 4 mm ZX-EM02HT 0 to 2 mm 45 x 45 x 3 mm Magnetic metals (Measurement ranges and linearities are different for non-magnetic metals.) 30 x 30 x 3 mm 60 x 60 x 3 mm Material: ferrous (S50C) 1 m 0.5% F.S. Same as measurement range. 0.15% F.S./C 0.07% F.S./C 1.0% F.S. *5 0.1% F.S./C 0 to 50C (with no -10 to 60C (with no icing or condensation) icing or conden- -20 to 70C (with no icing or condensation) sation) Operating and storage: 35% to 85% (with no condensation) 50 M min. (at 500 DC) 1,000 VAC, 50/60 Hz for 1 min between charged parts and case 10 to 55 Hz with 1.5-mm double amplitude for 2 h each in X, Y, and Z directions 500 m/s2, 3 times each in X, Y, and Z directions IEC60529, IP65 IEC60529, IP67 -10 to 200C -20 to 200C IEC60529, IP60 *6 Approx. 160 g Brass Approx. 130 g Zinc (nickelplated) Approx. 160 g Brass PEEK Connector relay (standard cable length: 2 m) Approx. 120 g Brass Approx. 140 g Stainless steel Heat-resistant ABS PES Amplifier Mounting Brackets (ZX-XBE1), Instruction Manual Accessories *1. Resolution: The resolution is the deviation (3 s) in the linear output when connected to the ZX-EDA Amplifier Unit. The above values indicate the deviations observed 30 minutes after the power is turned ON. (The resolution is measured with OMRON's standard reference object at 1/2 of the measurement range with the ZX-EDA set for the maximum average count of 4096.) The resolution is given at the repeat accuracy for a stationary workpiece, and is not an indication of the distance accuracy. The resolution may be adversely affected under strong electromagnetic fields. *2. Linearity: The linearity is given as the error in an ideal straight line displacement output when measuring the standard reference object. The linearity and measurement values vary with the object being measured. *3. Temperature characteristic: The temperature characteristic is measured with OMRON's standard reference object at 1/2 of the measurement range. *4. The ambient temperature given is only for the sensor head. It is -10 to 60C for the preamp. *5. The value given is for an ambient temperature of 25C. *6. Do not use in moist environments because the case is not waterproof. ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 21 Amplifier Units Model Measurement period Linear output *2 Judgement outputs (3 outputs: HIGH/PASS/LOW) 150 s Current output: 4 to 20 mA/F.S., Max. load resistance: 300 Voltage output: 4 V ( 5 V, 1 to 5 V *3), Output impedance: 100 NPN open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 1.2 V max. PNP open-collector outputs, 30 VDC, 50 mA max. Residual voltage: 2 V max. ON: Supply voltage short-circuited or supply voltage within 1.5 V OFF: Open (leakage current: 0.1 mA max.) ZX-EDA11 ZX-EDA41 Possible average count settings *1 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1,024, 2,048, or 4,096 Zero reset input, timing input, reset ON: Short-circuited with 0-V terminal or 1.5 V or input, judgement output hold input less OFF: Open (leakage current: 0.1 mA max.) Function - Measurement value display - Present value/set value/output value/resolution display - Linearity adjustment (materials selection) - Scaling - Display reverse - Display OFF mode - ECO mode - Number of display digit changes - Sample hold - Peak hold - Bottom hold, peak-to-peak hold - Self-peak hold - Self-bottom hold - Average hold - Delay hold - Zero reset - Initial reset - Linearity initialization - ON-delay timer - OFF-delay timer - One-shot timer - Previous value comparison - Non-measurement setting - Direct threshold value setting - Position teaching - Automatic teaching - Hysteresis width setting - Timing inputs - Reset input - Judgement output hold input - Monitor focus - Linear output correction - (A-B) calculations *4 - (A+B) calculations *4 - K-(A+B) calculation *4 - Mutual interference prevention *4 - Sensor disconnection detection - Zero reset memory - Zero reset indicator - Key lock Judgement indicators: High (orange), pass (green), low (yellow), 7-segment main digital display (red), 7-segment sub-digital display (yellow), power ON (green), zero reset (green), enable (green) 0.5% F.S. of linear output value at 20% of power supply voltage 12 to 24 VDC 10%, Ripple (p-p): 10% max. 140 mA max. with power supply voltage of 24 VDC (with Sensor connected) Operating and storage: 0 to 50C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) 20 M min. (at 500 DC) 1,000 VAC, 50/60 Hz for 1 min 10 to 150 Hz with 0.7-mm double amplitude for 80 min each in X, Y, and Z directions 300 m/s2, 3 times each in 6 directions (up, down, left, right, forward, backward) Prewired (standard cable length: 2 m) Approx. 350 g Case: PBT (polybutylene terephthalate), Cover: Polycarbonate Instruction Manual Indications Voltage influence (including Sensor) Power supply voltage Current consumption Ambient temperature Ambient humidity Insulation resistance Dielectric strength Vibration resistance (destruction) Shock resistance (destruction) Connection method Weight (packed state) Materials Accessories *1. The response speed of the linear output is calculated as the measurement period x (average count setting + 1). The response speed of the judgement outputs is calculated as the measurement period x (average count setting + 1). *2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit. *3. A Calculating Unit (ZX-CAL2) is required. Setting is possible via the monitor focus function. *4. A Calculating Unit (ZX-CAL2) is required. Note: For operating details, refer to the operation manual (Cat. No. Z166). 22 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) Dimensions Sensors Sensor Heads ZX-EDR5T Dimensions with Mounting Bracket Attached Vinyl-insulated coaxial round cable 1.7 dia., 1 conductor, standard length: 2 m Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) (15 dia.) (15.5) 3 dia. 15 dia. 72 Connector (22.5) 13 18 15 7.8 15.1 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX-ED01T Dimensions with Mounting Bracket Attached Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm 13 (46) (15 dia.) (15.5) 5.4 dia. 15 dia. 72 Connectors (22.5) 18 15 7.8 15.1 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX-ED02T Dimensions with Mounting Bracket Attached Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) (15 dia.) (15.5) 8 dia. 15 dia. 72 Connector (22.5) 22 Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m 13 15 7.8 15.1 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 23 ZX-EM02T 18 dia. 16 (5.4) 22 Dimensions with Mounting Bracket Attached Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) 13 (15 dia.) M10 x 1 2 tightening 15 dia. nuts 2 toothed washers Connector 72 Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m 8 dia. (15.5) 4 15 7.8 (22.5) 15.1 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 ZX-EM07MT 29 dia. 24 46.3 10 25 (11.3) 9.8 dia. 15.7 dia. Dimensions with Mounting Bracket Attached Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m 13 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm (46) (15 dia.) (15.5) 4 M18 x 1 2 tightening nuts 2 toothed washers Connector 15 dia. 72 15 7.8 (22.5) 15.1 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 Dimensions with Mounting Bracket Attached ZX-EV04T Sensing surface Vinyl-insulated coaxial round cable 2.5 dia., 1 conductor, standard length: 2 m 13 14 7 7 10 30 10 Distance: 3 mm Hole size: Two, 3.3 dia. 15 dia. 72 (46) (15 dia.) 1.5 15.6 27 58.2 Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm Connector 15.1 (15.5) 15 7.8 (22.5) 4.8 Mounting Hole Cutout Dimensions Two, M3 holes Mounting Hole Cutout Dimensions Two, M3 holes 270.1 100.1 24 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) Dimensions with Mounting Bracket Attached ZX-EM02HT 21 dia. 17 22 10.5 dia. Fluororesin-insulated coaxial round cable 2.5 dia., single conductor standard length: 2 m 13 (15.5) 4 M12 x 1 Two fastening nuts 15 dia. Toothed washer 72 (46) 15 7.8 (22.5) Connector Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm 15.1 15.6 27 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 270.1 Amplifier Units ZX-EDA11 ZX-EDA41 133 44 30 4.2 3 64.3 4.2 15.5 dia. 13.2 13 Vinyl-insulated round cable 5.1 dia., standard: 100 mm 11.7 36.8 31.5 15.8 Vinyl-insulated round cable 5.2 dia., 10 conductors (conductor cross-section: 0.09 mm2, insulator diameter: 0.7 mm), standard length: 2 m 11.7 2.2 29 Current/voltage switch (Factory-set to voltage output.) Voltage output ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 25 Accessories (Sold Separately) Preamplifier Mounting Brackets ZX-XBE1 15.5 270.1 ZX-XBE2 15.5 270.1 63.3 52 20 9.8 21.9 21.9 15.5 9.8 M3 x 8 pan-head screw (with M3 spring washer) 63.3 52 20 15.5 6.2 10 31.9 Material: Stainless steel (SUS304) Mounting Hole Cutout Dimensions Two, M3 holes 9.4 1.8 11.4 35.3 58 Material: Stainless steel (SUS304) 1.8 10 270.1 ZX-CAL2 Calculating Unit Refer to page 17 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to page 17 for details. ZX-XC1A (1 m), ZX-XC4A (4 m), ZX-XC8A (8 m) Cables with Connectors on Both Ends (for Extension) Refer to page 17 for details. 26 ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) ZX Series (ZX-E) Smart Sensors (Inductive Displacement Type) 27 ZX ZX-TDA High-precision Contact Sensors Highest Level of Detection Performance in the Industry Thinnest Level of Sensor Head in the Industry With some of the thinnest Sensor Heads in the industry at just 6 mm in diameter, these Sensors are ideal for use in confined spaces and for multiple-point measurements. Short Sensors Low Measurement Sensors Standard Sensors 1-mm measurement 4-mm measurement 4-mm measurement 6-mm dia. Highest Level of Resolution in the Industry The long-stroke ZX-TDS04@ (4-mm measurement distance) achieves precise measurements with a maximum linearity of 0.3% FS and a resolution of 0.1 m that ranks in the top class in the industry. Displayed value 2.0 1.5 1 0.5 0 -0.5 -1 -1.5 -2 -2 -1.5 -1 -0.5 0 ZX-TDS@@: Linearity of 0.3% FS Our other products: Linearity of 0.5% FS 0.5 1 1.5 2.0 Measured value Complete Compatibility between Sensor Heads and Amplifier Units The Amplifier Unit can be used as is when replacing damaged Sensor Heads or changing the Sensor Head for a different measurement distance. Built for Longer Life The unique linear ball bearing structure ensures longer life. It has sliding parts that move smoothly and a rubber boot that keeps dust out. Short and Standard Sensors feature IP67 environmental resistance. Linear ball bearings Rubber boot 28 Multiple-point Computing Function Connect up to 8 Sensor Heads. Data obtained from one Sensor can be added and subtracted from the data for up to 7 other Sensors. 2ch 1ch 3ch 4ch 1ch 2ch -1ch 3ch -1ch 4ch -1ch In non-measurement situations, this function detects whether the Sensor is in danger of being damaged by overpressing and outputs an alarm signal. A sequence can be added with devices such as PLCs to provide measures to avoid damage, such as stopping measurements when this occurs. Analog characteristics Early Warning Detection Function Simultaneous H and L output Measurement distance x101% Warm-up Display After the power is turned ON, the warm-up display indicates when the Sensor is ready to start measuring at optimum conditions (i.e. at the specified resolution). Auto-scaling Function The measurement distance can be displayed on the Amplifier simply by connecting the Sensor Head. The distance between the Amplifier Units and Sensor Heads can be extended to 3 m, 6 m, or 10 m using a ZX-XC@A Cable (sold separately). Extendable Fixed at 2 m Origin Alignment No Longer Required The differential transformer system eliminates the need for master adjustment and origin alignment every time the system is started. It also eliminates the time-consuming step of returning to the origin when power is interrupted. ZX-TDA 29 Ordering Information Sensors Sensor Heads Size 6 dia. 6 dia. 6 dia. Short type Standard type Low measurement type Type Sensing distance 1 mm 4 mm 4 mm Resolution (See note.) 0.1 m 0.1 m 0.1 m Model ZX-TDS01T ZX-TDS04T ZX-TDS04T-L Note: The resolution refers to the minimum value that can be read when a ZX-TDA@1 Amplifier Unit is connected. Amplifier Units Appearance DC Power supply NPN PNP Output type ZX-TDA11 ZX-TDA41 Model Accessories (Order Separately) Preamplifier Mounting Brackets Appearance Model ZX-XBT1 Remarks Attached to each Sensor Head For DIN track mounting ZX-XBT2 ZX-CAL2 Calculating Unit Refer to pages 12 and 14 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to pages 12 and 14 for details. ZX-XC@A Cable with Connectors on Both Ends (for Extension) Refer to page 12 for details. ZX-SW11V3 Smart Monitor Sensor Setup Tool for Personal Computer Connection Refer to page 12 for details. 30 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) Specifications Sensor Heads Item Measurement range Maximum actuator travel distance Resolution *1 Linearity *2 Operating force *3 Mechanical durability Ambient temperature Ambient humidity Temperature characteristic *4 Sensor Head Preamplifier 1 mm Approx. 1.5 mm 0.1 m 0.3% F.S. Approx. 0.7 N 10,000,000 operations min. Operating: 0C to 50C (with no icing or condensation) Storage: -15C to 60C (with no icing or condensation) Operating and storage: 35% to 85% (with no icing or condensation) 0.03% F.S./C 0.01% F.S./C 10 to 55 Hz with 0.35-mm single amplitude in the X, Y, and Z directions 150 m/s2, 3 times each in the X, Y, and Z directions Connector relay (standard cable length: 2 m) Isolated (Sensor Head enclosure and I/O lines) Approx. 100 g Stainless steel Fluorocarbon rubber Polycarbonate Instruction manual, Preamplifier Mounting Brackets (ZX-XBT1) Silicon rubber Sensor Head Rubber boot Preamplifier Accessories 0.01% F.S./C Approx. 0.25 N IEC60529, IP54 ZX-TDS01T 4 mm Approx. 5 mm ZX-TDS04T ZX-TDS04T-L Degree of protection (Sensor Head) IEC60529, IP67 Vibration resistance (destruction) Shock resistance (destruction) Connection method Isolation Weight (packed state) Materials *1. The resolution is given as the minimum value that can be read when a ZX-TDA@1 Amplifier Unit is connected. This value is taken 15 minutes after turning ON the power with the average number of operations set to 256. *2. The linearity is given as the error in an ideal straight line displacement output. *3. These figures are representative values that apply for the measurement mid-point, and are for when the provided actuator is used, with the actuator moving downwards. If the actuator moves horizontally or upwards, the operating force will be reduced. Also, if an actuator other than the standard one is used, the operating force will vary with the weight of the actuator itself. *4. These figures are representative values that apply for the mid-point of the measurement range. ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 31 Amplifier Units Item Measurement period Possible average count settings *1 Linear output *2 Judgement outputs (3 outputs: HIGH/PASS/LOW) 1 ms 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, or 1,024 Current output: 4 to 20 mA/F.S., Max. load resistance: 300 Voltage output: 4 V (5 V, 1 to 5 V), Output impedance: 100 NPN open-collector outputs, 30 VDC, 30 mA max. Residual voltage: 1.2 V max. PNP open-collector outputs, 30 VDC, 30 mA max. Residual voltage: 2 V max. ON: Supply voltage short-circuited or supply voltage of 1.5 V or less OFF: Open (leakage current: 0.1 mA max.) ZX-TDA11 ZX-TDA41 Zero reset input, timing input, reset in- ON: Short-circuited with 0-V terminal or 1.5 V or less put, judgement output hold input OFF: Open (leakage current: 0.1 mA max.) Function - Measurement value display - Display reverse - Sample hold - Self-peak hold - Initial reset - Hysteresis width setting - Judgement output hold input - (A+B) calculations *4 - Zero reset memory - Clamp value setting - Span adjustment - Present value/set value/output value display - ECO mode - Number of display digit changes - Peak hold - Bottom hold, peak-to-peak hold - Self-bottom hold - Zero reset - Direct threshold value setting - Position teaching - Timing inputs - Reset input - Monitor focus - (A-B) calculations *4 - Sensor disconnection detection - Function lock - Non-measurement setting - Scale inversion - Zero reset indicator - Warming-up display - Pressing force alarm Indicators Power supply voltage Current consumption Ambient temperature Ambient humidity Temperature characteristic Insulation resistance Dielectric strength Vibration resistance (destruction) Shock resistance (destruction) Connection method Weight (packed state) Materials Accessories Judgement indicators: High (orange), pass (green), low (yellow), 7-segment main digital display (red), 7-segment sub-digital display (yellow), power ON (green), zero reset (green), enable (green) 12 to 24 VDC 10%, Ripple (p-p): 10% max. 140 mA max. (with Sensor connected), For 24-VDC power supply: 140 mA max. (with Sensor connected) Operating and storage: 0 to 50C (with no icing or condensation) Operating and storage: 35% to 85% (with no icing or condensation) 0.03% F.S./C 20 M min. at 500 VDC 1,000 VAC, 50/60 Hz for 1 min 10 to 150 Hz with 0.7-mm double amplitude for 80 min each in X, Y, and Z directions 300 m/s2, 3 times each in six directions (up, down, left, right, forward, backward) Prewired (standard cable length: 2 m) Approx. 350 g Case: PBT (polybutylene terephthalate), Cover: Polycarbonate Instruction sheet *1. The response speed of the linear output is calculated as the measurement period x (average count setting + 1). The response speed of the judgement outputs is calculated as the measurement period x (average count setting + 1). *2. The output can be switched between a current output and voltage output using a switch on the bottom of the Amplifier Unit. *3. Setting is possible via the monitor focus function. *4. A Calculating Unit (ZX-CAL2) is required. Note: For operating details, refer to the operation manual (Cat. No. E346) provided by OMRON. Options (Actuators) Model D5SNTB1 Type (material) Ball type (steel) Screw section Female screw M2.5 x 0.45 Female screw M2.5 x 0.45 Female screw M2.5 x 0.45 Male screw M2.5 x 0.45 Male screw M2.5 x 0.45 Through-hole female screw M2.5 x 0.45 Appearance Application Measuring ordinary flat surfaces (standard actuator supplied with the ZX-TDS Series) Measurements where abrasion resistance is critical Measured objects: Carbide (HR90) or lower. Measurements where abrasion resistance is critical Measured objects: Carbide (HR90) or higher. Measuring the bottom of grooves and holes Applicable Sensor * ZX-TDS@T TB2 Ball type (carbide steel) TB3 Ball type (ruby) TN1 Needle type (carbide steel) TF1 Flat (carbide steel) Measuring spherical objects TA Conversion Adapter (stainless steel) Mounting D5SN-TN1/-TF1 or commercially available actuators on ZX-TDS-series Sensors Note: For optional Actuator combinations, the circle means the Actuator is replaceable and the triangle means that a Conversion Adapter is required. Dimensions D5SN-TB1/TB2/TB3 SR1.5 3.5 M2.5 3.5 dia. 5.5 6.50.2 4.5 dia. C0.3 D5SN-TN1 (15) 10 D5SN-TF1 (10) 5 7 5 5 dia. 5.2 dia. 4.3 dia. 5 3.3 D5SN-TA 2-C0.2 Grooves m0.2 5 dia. Crisscross pattern m0.2 3 1 dia. 12 M2.5 x 0.45 M2.55 (Through hole) Carbide steel M2.50.45 Carbide steel 32 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) Dimensions Sensors ZX-TDS01T 6 4.5 dia. SR1.5 5.95 Measurement range* 41.6 44.6 57.11 88 971 * Measurement range: 11.2 to 12.2 (TYP) 97 971 20 Connector 46 0 0.1 dia. Vinyl-insulated round cable 3.7 dia., standard length: 2 m 16 Vinyl-insulated round cable 5.2 dia., standard length: 200 mm 15 dia. Mounting Hole Cutout Dimensions Two, M3 270.1 27 84.8 ZX-TDS04T ZX-TDS04T-L 4.5 dia. 6 -0.1dia. 0 Vinyl-insulated round cable 3.7 dia., standard length: 2 m 16 Vinyl-insulated round cable 5.2 dia., standard length: 200 mm 15 dia. 15 dia. SR1.5 13.1 Measurement range* 63.4 66.4 86 1.5 88 971 * Measurement range: 14.9 to 18.9 (TYP) 971 20 Connector 46 Mounting Hole Cutout Dimensions Two, M3 27 84.8 84.8 270.1 Amplifier Units ZX-TDA11 ZX-TDA41 133 44 30 4.2 3 64.3 4.2 15.5 dia. 13.2 13 36.8 31.5 15.8 Vinyl-insulated round cable 5.1 dia., standard length: 100 mm 11.7 Vinyl-insulated round cable 5.2 dia., 10 conductors, (conductor cross-section: 0.09 mm2, insulator diameter: 0.7-mm dia.), standard length: 2 m 11.7 2.2 29 Current/voltage switch (Factory-set to voltage output) Voltage output ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) 33 Accessories (Order Separately) Preamplifier Mounting Bracket (Supplied with Each Sensor) ZX-XBT1 Four, 1.6R 4.8 3.2 ZX-XBT2 (For DIN Track Mounting) 27 (16.4) M3 x 8 pan-head screw (with M3 spring washer) (91.1) 75 29 (16.4) (28.1) (38) (91.1) 10 6.2 11.8 (28.1) Material: Stainless steel 1.8 1.8 35.3 58 84.8 9.4 11.4 10 Mounting Hole Cutout Dimensions Two, M3 270.1 Material: Stainless steel ZXCAL2 Calculating Unit Refer to page 17 for details. ZX-SF11 ZX-series Communications Interface Unit Refer to page 17 for details. ZX-XC1A (1 m), ZX-XC4A (4 m), ZX-XC8A (8 m) Cables with Connectors on Both Ends (for Extension) Refer to page 17 for details. 34 ZX Series (ZX-T) Smart Sensors (High-precision Contact Type) Precautions Design Precautions Conform to the specified ratings and performance. Refer to the Specifications for each product on the following pages. ZX-L: Pages 13 and 14 ZX-E: Pages 21 and 22 ZX-T: Pages 31 and 32 Wiring Do not use the product at voltages exceeding the rated values. Doing so may result in damage. Do not connect the product to an AC power supply or connect the power supply in reverse. Do not short loads connected to open-collector outputs. Do not lay the cable for the product together with or in the same duet as high-voltage lines or power lines. Doing so may result in incorrect operation or damage due to induction. Environment Do not operate the product in locations subject to flammable or explosive gases. In order to ensure safe operation and maintenance, do not install the product in the vicinity of high-voltage devices or power equipment. Other Precautions Do not attempt to disassemble, repair, or modify the product. Dispose of the product using standard procedures for industrial waste. Do not connect combinations of ZX-L@@-, ZX-E@@-, and ZX-T@@series Smart Sensors. Correct Use This product consists of precision parts that may fail if it is dropped. Power Supply When using a commercially available switching regulator, ground the FG (frame ground) terminal. If the power supply line is subject to surges, connect a surge absorber that meets the conditions of the operating environment. Design Precautions Compatibility Sensors and Amplifier Units are mutually compatible. Sensors can be added or replaced individually. Calculating Unit When using a Calculating Unit, connect the linear output ground of the corresponding Amplifier Unit. Influence of High-frequency Electromagnetic Fields Using the product in the vicinity of devices that generate high-frequency electromagnetic fields, such as ultrasonic cleaning equipment, high-frequency generators, transceivers, mobile phones, and inverters, may result in malfunction. Connectors Do not connect or disconnect connectors while the power is ON. Be sure hold to connectors by the cover when connecting or disconnecting. Wiring Wiring Check After wiring is completed, before turning ON the power, confirm that the power supply is connected correctly, that there are no faulty connections, such as load short-circuits, and that the load current is correct. Incorrect wiring may result in failure. Installation Location Do not install the product in the following locations. * Locations subject to temperatures outside the specified range * Locations subject to condensation due to sudden temperature changes * Locations subject to humidity levels outside range 35% to 85% * Locations subject to corrosive or flammable gases * Locations subject to dust, salts, or metallic powder. * Locations directly subject to vibrations and shocks * Locations subject to splashes of water, oil, or chemicals * Locations subject to strong electromagnetic or electrical fields Cable Extension Do not extend the cable for the Sensor and the Amplifier Unit to a length exceeding 10 m. Use a ZX-XC@A Extension Cable (sold separately) to extend the Sensor's cable. Extend the Amplifier Unit's cable using a shielded cable of the same type. Maintenance and Inspection * Be sure to turn OFF the power supply before adjusting or removing the Sensor Head. * Cleaning: Do not use thinners, benzine, acetone, or kerosene for cleaning. ZX Series Smart Sensors 35 Terms and Conditions of Sale 1. Offer; Acceptance. These terms and conditions (these "Terms") are deemed part of all quotes, agreements, purchase orders, acknowledgments, price lists, catalogs, manuals, brochures and other documents, whether electronic or in writing, relating to the sale of products or services (collectively, the "Products") by Omron Electronics LLC and its subsidiary companies ("Omron"). Omron objects to any terms or conditions proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 2. Prices; Payment Terms. All prices stated are current, subject to change without notice by Omron. Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders. Payments for Products are due net 30 days unless otherwise stated in the invoice. 3. Discounts. Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (i) the invoice is paid according to Omron's payment terms and (ii) Buyer has no past due amounts. 4. Interest. Omron, at its option, may charge Buyer 1-1/2% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 5. Orders. Omron will accept no order less than $200 net billing. 6. Governmental Approvals. Buyer shall be responsible for, and shall bear all costs involved in, obtaining any government approvals required for the importation or sale of the Products. 7. Taxes. All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Omron. 8. Financial. If the financial position of Buyer at any time becomes unsatisfactory to Omron, Omron reserves the right to stop shipments or require satisfactory security or payment in advance. If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Omron may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 9. Cancellation; Etc. Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses. 10. Force Majeure. Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. Shipping; Delivery. Unless otherwise expressly agreed in writing by Omron: a. Shipments shall be by a carrier selected by Omron; Omron will not drop ship except in "break down" situations. b. Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer; c. All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Omron), at which point title and risk of loss shall pass from Omron to Buyer; provided that Omron shall retain a security interest in the Products until the full purchase price is paid; d. Delivery and shipping dates are estimates only; and e. Omron will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. Claims. Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original transportation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed. 13. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://oeweb.omron.com or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Indemnities. Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Omron is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. Without limiting the foregoing, Buyer (at its own expense) shall indemnify and hold harmless Omron and defend or settle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. Property; Confidentiality. Any intellectual property in the Products is the exclusive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron. Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Omron. All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. Export Controls. Buyer shall comply with all applicable laws, regulations and licenses regarding (i) export of products or information; (iii) sale of products to "forbidden" or other proscribed persons; and (ii) disclosure to non-citizens of regulated technology or information. Miscellaneous. (a) Waiver. No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron. (b) Assignment. Buyer may not assign its rights hereunder without Omron's written consent. (c) Law. These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products (without regard to conflict of law principles). (d) Amendment. These Terms constitute the entire agreement between Buyer and Omron relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. (e) Severability. If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. (f) Setoff. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. (g) Definitions. As used herein, "including" means "including without limitation"; and "Omron Companies" (or similar words) mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof. 14. 15. 16. 17. 18. Certain Precautions on Specifications and Use 1. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a non-exhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Use in consumer products or any use in significant quantities. (iii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this Product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO 2. 3. ADDRESS THE RISKS, AND THAT THE OMRON'S PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 4. 5. &RPSOHWH |7HUPV DQG &RQGLWLRQV RI 6DOH IRU SURGXFW SXUFKDVH DQG XVH DUH RQ 2PURQ(c)V ZHEVLWH DW ZZZRPURQFRPRHL XQGHU WKH |$ERXW 8V WDE LQ WKH /HJDO 0DWWHUV VHFWLRQ $// ',0(16,216 6+2:1 $5( ,1 0,//,0(7(56 7R FRQYHUW PLOOLPHWHUV LQWR LQFKHV PXOWLSO\ E\ 7R FRQYHUW JUDPV LQWR RXQFHV PXOWLSO\ E\ 20521 (/(&7521,&6 //& 2QH &RPPHUFH 'ULYH 6FKDXPEXUJ ,/ 20521 &$1$'$ ,1& 0LOQHU $YHQXH 7RURQWR 2QWDULR 0% 9 20521 21/,1( *OREDO KWWSZZZRPURQFRP 86$ KWWSZZZRPURQFRPRHL &DQDGD KWWSZZZRPURQFD )RU 86 WHFKQLFDO VXSSRUW RU RWKHU LQTXLULHV Cat. No. E351-E1-02 8/06 Specifications subject to change without notice Printed in USA |
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